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FOR IMMEDIATE RELEASE

Ft. Tuthill, Flagstaff, AZ Solar Success

RESTROOM SOLUTIONS, INC. IS SUCCESSFUL IN TEAMING WITH PHOTOVOLTAIC RESOURCES INTERNATIONAL TO SOLVE COCONINO COUNTY'S SOLAR PROBLEMS AT FT. TUTHILL.

April 21, 2003 

After several concerns were expressed about the performance of the solar equipment at Ft. Tuthill's Amphitheater Solar Powered Composting Restroom, Kevin Mart, President of Restroom Solutions, Inc. and Bill Kaszeta, President of Photovoltaic Resources International piled into RSI's 4Runner and made it to the mountains. Seems the problem was "branches", "sap" and "shadows".  See  report filed by Bill below.

This letter is a report of our site visit to the Ft. Tuthill amphitheater restroom to determine the cause of reported fan operation problems.

This site has a photovoltaic (PV) power system that operates two composting toilet fans.  Power for the fans is supplied by three pole mounted PV modules located about 25 feet south of the building.  To reduce the cost of the system, a speed (and power) reduction circuit was designed into the controller.  The intention was to operate the fan at about half the normal current when the temperature was below 50°F, as detected by a thermostat in the control enclosure.

The inspection of the system determined the following:

1.      The PV array was installed under a tree and as a result the branches of the tree were casting shadows on the PV modules as shown below:

 

These shadows have a severe impact on system performance because the current produced by each of the three PV modules is determined by the least illuminated cell in the PV module.  In full sun we measured an output of about 5 amps with the shadows shown above. There was also an area of sap over one of the solar cells (photo did not record properly).  After the branches were trimmed back, the current increased to about 9.5 amps.  Cleaning the sap covered area increased the current to 10.5 amps, the expected value for the three PV modules.

2.      There is a large tree to the east of the PV array as shown below:

 

This tree casts a shadow on the array in the morning, reducing the output substantially in addition to the closer shadows.  The presence of this tree was not known when the system was designed.  Proper operation of the system will require either removing the tree, adding a PV module, or reducing the power required.  More about the options in the recommendation section of this report.

3.      The system control assembly has an electronic speed control for the fan output that was factory adjusted to reduce the current drawn by the fans in the winter when sunshine is limited.  This speed reduction is set by a potentiometer on a printed circuit board in the control enclosure and operation of the speed reduction is determined by a thermostat in the control enclosure.  The thermostat was initially specified to be set at 50°F (its minimum setting).  The speed can be reduced in the winter because less air is needed for composting in cold weather.

The potentiometer was found to be in the full ccw position and as such the fan would not operate when the temperature is below 50°F, a common remark on the system log.  If the potentiometer had been left in the proper position, the fan would have operated during many of the periods when it was recorded as not operating.

4.      Two of the settings on the Trace C-12 PV system regulator were not in the specified position, resulting in system low voltage disconnect/reconnect not functioning as designed.  These were reset to the specifications indicated on the drawing inside the controller.  The settings were such that they increased the protection of the batteries while reducing the operation of the fans.

5.      Because of the shadows on the PV array, the batteries were at approximately 50% state of charge.  A short test of each of the four batteries with a 7-amp load for 15 minutes indicated that the batteries have not been damaged.

6.      No other problems were noted.

Recommendations:

A.     Reliable operation will require either removing the tree that shadows the PV array, adding a PV module, or reducing the power required.  I recommend replacing the two 300 CFM fans with lower power 240 CFM fans.  This is relatively easy to do and will operate reliably in spite of the tree shadow.  Replacement fans are $75 each from PVRI or Restroom Solutions.

B.     Increase the thermostat setting to 70°F so that a higher percentage of the winter operation is at the lower power setting.

  C.     Monitor the shading of the PV modules and trim back the branches if they shadow the array.

  D.     Clean off any heavy resin accumulation on the PV modules.

  If the above recommendations are implemented, the system should operate reliably.

Respectfully,

William J. Kaszeta

President

 

For More Information Contact:

Restroom Solutions, Inc.
15432 S. 35TH ST, PHOENIX, AZ 85044
Tel: 480-706-4448
FAX: 480-706-4449
Internet: restroomsolutions@cox.net

 

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